Incoloy 800/825 Hex Bars are high-performance nickel-iron-chromium alloys designed to withstand extreme temperatures and corrosive environments. These hexagonal bars are widely used in chemical, petrochemical, and power generation industries due to their excellent resistance to oxidation and carburization. The alloy composition ensures a perfect balance of strength and durability, making them suitable for heat exchangers, furnace parts, and pressure vessels. Incoloy 800/825 Hex Bars maintain structural integrity even under thermal cycling conditions. Their mechanical properties allow them to sustain high loads without significant deformation. The precision in manufacturing guarantees uniform dimensions and surface finish. This makes them a preferred choice for critical applications.

The chemical composition of Incoloy 800/825 Hex Bars typically includes nickel, chromium, and iron, with small amounts of carbon, manganese, silicon, and copper. Nickel provides high-temperature strength and resistance to corrosion, while chromium enhances oxidation resistance. Iron ensures cost-effectiveness while maintaining structural stability. Carbon content is controlled to reduce the risk of sensitization, preventing intergranular corrosion. Additional elements like copper in Incoloy 825 improve resistance to reducing acids such as sulfuric acid. The combination of these elements gives the alloy its exceptional versatility. Each hex bar undergoes strict quality checks to meet international standards.

Incoloy 800/825 Hex Bars offer remarkable mechanical properties that make them ideal for demanding industrial environments. The yield strength typically ranges between 215–275 MPa, and the tensile strength is about 515–690 MPa. These bars have good elongation, around 30–40%, which ensures toughness under stress. Hardness usually falls between 160–190 HB, providing wear resistance for long-term service. They also exhibit excellent creep and fatigue resistance at elevated temperatures. The alloy’s thermal stability ensures minimal scaling and distortion under high-heat operations. This makes Incoloy 800/825 Hex Bars suitable for both static and dynamic structural components.

Worldwide Incoloy 800/825 Hex Bars Manufacturer, Stockist and Exporter

Incoloy 800/825 Hex Bars are available in a wide range of dimensions, accommodating various industrial requirements. Standard hexagonal sizes range from 10 mm to 200 mm across flats, with custom sizes available on request. Lengths are generally supplied between 1000 mm and 6000 mm, depending on application needs. The bars can be further processed into components through machining, welding, or heat treatment. Their uniform cross-section ensures precise fitting in equipment assemblies. Manufacturers also provide certification and testing reports to guarantee compliance with ASTM and ASME standards. This makes them reliable for high-precision and safety-critical applications.

Applications of Incoloy 800/825 Hex Bars span multiple industries due to their corrosion resistance and high-temperature performance. In the chemical processing industry, they are used in reactors, heat exchangers, and piping systems. In power plants, they are employed in boiler tubes, furnace components, and turbine shafts. The petrochemical sector utilizes them for pressure vessels, flue gas stacks, and offshore platforms. Their resistance to acidic and chloride-containing environments makes them suitable for seawater applications. Incoloy 800/825 Hex Bars are also used in pollution control equipment and industrial furnaces. Their reliability under continuous operation reduces maintenance costs and downtime.

The supply of Incoloy 800/825 Hex Bars follows stringent quality standards to ensure consistency and performance. Bars are manufactured through hot-rolling or extrusion processes, followed by solution annealing and controlled cooling. Each batch undergoes chemical analysis, mechanical testing, and non-destructive inspections. These processes confirm that the bars meet ASTM B407 and ASME SB407 specifications. Heat treatment enhances toughness and relieves residual stresses, improving the overall durability of the bars. Manufacturers may also offer surface finishing, marking, and custom cutting services. This ensures that the bars are ready for immediate industrial use.

Incoloy 800/825 Hex Bars combine strength, corrosion resistance, and high-temperature performance into a versatile material for critical applications. Their excellent formability allows them to be machined and fabricated into complex components. The alloy’s stability in both oxidizing and reducing environments makes it invaluable for chemical, petrochemical, and power generation industries. With proper maintenance and handling, these bars deliver long-term performance and reliability. Industry professionals rely on them for components exposed to high stress, thermal cycling, and corrosive conditions. Incoloy 800/825 Hex Bars are a proven solution for challenging industrial applications, offering a balance of performance, durability, and safety.

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Mumbai, Delhi, Bengaluru(Bangalore), Hyderabad, Chennai, Kolkata, Pune, Ahmedabad, Surat, Vadodara, Rajkot, Nagpur, Indore, Bhopal, Jaipur, Kanpur, Lucknow, Agra, Varanasi, Amritsar, Chandigarh, Mysuru (Mysore), Udaipur, Jodhpur, Visakhapatnam, Coimbatore, Madurai, Kochi, Thiruvananthapuram, Mangalore, Nashik, Kolhapur, Chandrapur, Akola, Vilayat, Somnath, Dahej, Narmada, Ankleshwar, Navsari, Valsad, Rajpipla, Veraval,Kovvur, Andra Pradesh,Karwar, Karnataka,Kosamba, Gujarat, Vishakapatnam, Shahad, Pondicherry, Kakkinada, Pradesh, Nagda, Madhya Pradesh,Harihar, Karnataka, Tuticorin, Tamilnadu, Trivandrum, KeralaKurnool, Rourkela, Hindupur, Orissa, Renukoot, Uttar Morbi, Kerala ,Himachal, Dehradun, Visakhapatnam ,Jamnagar, Kozhikode, Ludhiana,Latur, Nanded, Vijaywada, Alwar, Bareilly, Bikaner, Andheri, Marol, Taloja, Turbhe, TTC (Thane-Belapur), Pimpri-Chinchwad, Chakan, Talegaon, Ranjangaon, Jejuri, Baramati, Satpur, Ambad, Sinnar, Igatpuri, Shendra, Waluj, Chikalthana, Paithan, Hingna, Butibori, Kalmeshwar, Umred, Shiroli, Kagal, Gokul Shirgaon, Akkalkot, Chincholi, Lote-Parshuram, Dombivli, Ambernath, Mahad, Roha, Palghar, Tarapur (Boisar)

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